High pressure hydraulic vehicle is a special equipment used to test and inspect the aircraft's hydraulic system during maintenance and flight preparation.
The vehicle has the following functions:
- Creates a power source for the aircraft when checking on the ground.
- Recharge (recharge) hydraulic oil for aircraft.
- Drain hydraulic oil from the plane out
- Clean hydraulic oil for aircraft.
- Check the tightness of the aircraft hydraulic system.
- Supply nitrogen gas to increase the pressure of the tanks.
- Eliminate air in the hydraulic system.
TECHNICAL SPECIFICATIONS
No. |
Parameters |
Values |
1 |
Working pressure in each system, MPa/(kG/cm2) |
(1÷35) / (10÷350) |
2 |
Maximum flow (Liter/min) |
|
- |
1 system |
100 |
- |
2 systems work together |
140 |
- |
2 systems work independence |
200 |
3 |
Number of hydraulic systems |
02 |
4 |
Type of hydraulic oil |
AMГ-10 ГОСТ 6794-75; 7-50C-3 ГОСТ 20734-75; АСГИМ СТО 07548712-006. |
5 |
Technical specification of special equipment |
|
5.1 |
Power takeoff |
|
- |
Drive |
From the car engine, through the power extractor box, driveshaft and gear reduction box |
- |
Gearbox |
Mechanical |
- |
Engaging mechanism |
Electrical-pneumatic |
- |
Reduce speed box: |
|
+ |
Rated speed (r/min) |
1500 |
+ |
Transmission ratio to the hydraulic pump shaft |
1.0 |
+ |
Max power (kW) |
220 |
+ |
Max torque (Nm) |
1200 |
- |
Clutches electronic |
2 pcs, to turn on/off hydraulic pump |
5.2 |
Main hydraulic pump |
|
- |
Type |
Axial pistons pump |
- |
Max pressure (kg/cm2) |
350 |
- |
Max flow (Liter/min) |
100 |
- |
Rotate (r/min) |
1500 |
- |
Axial pistons pump |
Electrical-hydraulic |
5.3 |
Hand pump control panel |
|
- |
Max working pressure (MPa) |
52.5 |
- |
Functions |
Create pressure to check the tightness of the hydraulic system |
5.4 |
Hydraulic oil filling pump |
|
- |
Flow (liter/min) |
12 |
- |
Pressure (MPa) |
3.13 |
- |
Power Source |
3 phase, 380V-50Hz |
- |
Oil filling control panel |
Includes switch and signal light to close the oil pump |
5.5 |
Tanks |
|
- |
Number of tanks |
02 |
- |
Oil capacity (liter) |
200 |
- |
Type |
Vertical cylinder, with a scale to measure the oil level in the tank |
5.6 |
Hydraulic oil cooling system |
|
- |
Fan |
Drive by electric motor, AC 380V-50Hz |
- |
Cooler |
Includes pipes and radiator cap installed on the back of the car |
- |
Allowable hydraulic oil temperature, °C, not more than |
90 |
5.7 |
Pipe system |
|
- |
Suction pipe |
Supplies hydraulic oil to the pump, including flexible hoses with specialized connectors to the aircraft and filter system |
- |
compression pipeline |
Supplies hydraulic oil to the aircraft, including flexible hoses with specialized connectors and a filter system |
5.8 |
Electrical devices |
|
a |
Generator |
|
- |
Type |
3-phase AC, self-exciting with self-regulating voltage system |
- |
Rate voltage (V) |
400 |
- |
Rate frequency (Hz) |
50 |
- |
Rate rotate (r/min) |
1500 |
- |
Power (kW) |
30 |
b |
Control block |
|
- |
Funtions, loation |
To control and protect power sources when supplying devices. Install next to the control panel |
- |
Include of |
Aptomat, relay, contactor |
5.9 |
Pneumatic system |
|
a |
Gas tanks |
|
- |
Type air |
Nitrogen |
- |
Quantity |
02 |
- |
Capacity of each tank (liter) |
40 |
- |
Max pressure (kg/cm2) |
350 |
- |
Location |
The tank is placed horizontally behind the vehicle, on the guide rollers |
b |
Air intake panel, air supply |
|
- |
Air intake head |
The charging head works up to a pressure of 350 kg/cm2, connected to a soft tube to fill the tank with gas from the outside, and has a protective cover. |
- |
Distribution head |
To supply air to consuming devices with pressure: 80 kG/cm2; 150 kg/cm2; (1 - 10) kG/cm2; (1.3 - 4) kG/cm2 |
5.10 |
Control panel |
|
a |
Electrical equipment control |
|
- |
Gauges |
Measure generator voltage, rectifier source, engine coolant temperature, engine oil pressure, engine rotation speed |
- |
Switching |
Check the voltage phase, close the hydraulic oil cooling system and lighting system |
- |
Rotation speed adjustment mechanism |
Adjust the increase or decrease in engine speed electronically and remotely |
- |
Emergency button |
Emergency shutdown in case of problem |
b |
Hydraulic system control |
|
- |
Gauges |
Suction and compression pressure gauge for each hydraulic system |
- |
Switching |
Turn on/off hydraulic pumps and increase pressure of each hydraulic system |
- |
Indicator light |
Indicates whether the hydraulic oil filter is good or dirty |
- |
Control panel, displaying parameters |
Displayed by number, each system has its own display panel |
c |
Pneumatic system control |
|
- |
Gauges |
Gas pressure gauge in the tank and pressure when pressurized |
- |
Stop valve, air release |
To open/close the air supply from the tank, supply air to the system and increase pressure for the oil tank |
- |
2-way valve |
To choose the direction of supplying air to the aircraft or pressurizing the oil tank on the vehicle |
- |
Pressure reducing valve |
Adjust the pressure needed to supply when pressurizing |
6 |
Vehicle Technical |
|
6.1 |
General technical data |
|
- |
Model |
Урал-4320-… or variation |
- |
Wheel drive |
6 x 6 |
- |
Dimensions (length x width x height), mm, not more than |
8650 x 2750 x 3200 mm |
- |
Maximum allowable mass, kg |
17 300 |
- |
Operating speed when fully loaded (asphalt road), km/h |
60 |
- |
Braking distance when the vehicle runs at a speed of 30 km/h, m, not more than |
12 |
6.2 |
Technical data |
|
6.2.1 |
Engine |
|
- |
Model |
ЯМЗ-536 and its variations |
- |
Type |
Diesel, 4 stroke |
- |
Power at (2 300 ± 25) r/min, kW, not less |
176.5 |
- |
Torque at rotation (1 300 ÷ 1 600) r/min, Nm, not less |
900 |
- |
Fuel supply system |
Common Rail |
- |
Lubrication system |
pressure lubrication |
- |
Cooler system |
liquid cooling |
- |
Fuel |
Diesel |
6.2.2 |
Transmission system |
|
- |
Clutch |
Dry friction type, with disc |
- |
Gearbox |
Mechanical form, 3 vertical axes, synchronous transmission in physical transmission, III, IV and V. 5 forward gears, 1 reverse gear |
- |
Secondary Transmission |
Mechanical type, 03 longitudinal axles, 2 transmission gears, differential lock between axles |
- |
Driveshaft |
Synchronous |
- |
Axles |
|
+ |
Type |
Full control at all wheels |
+ |
Quantity |
03 |
6.2.3 |
Suspension System |
|
- |
Front Suspension System |
Depends on 2 sets of semi-elliptical vertical springs with telescopic hydraulic shock absorbers |
- |
Rear Suspension System |
Dependent, balanced form with force bar, on 2 sets of semi-elliptical vertical tweezers |
6.2.4 |
Steering System |
|
- |
Type |
Mechanical with power steering |
- |
Steering wheel position |
Left in the direction of vehicle movement |
- |
Tires |
|
+ |
Type |
425/85R21 or equivalent specified by the factory |
+ |
Quantity |
06 + 01 |
6.2.5 |
Brake system |
|
- |
Primary braking system |
Hydraulic - pneumatic or pneumatic, brake mechanism on all wheels - drum type |
- |
Handbrake |
Pneumatic drive (pneumatic brake system) or mechanical (hydraulic - pneumatic) |
- |
Auxiliary brake |
Engine brake - slow brake, on the way exhausts the engine |
6.2.6 |
Chassis |
The frame form consists of 2 stamped longitudinal beams with variable cross-sections, which are connected between the horizontal beams and the front insurance bar. |
6.2.7 |
Cabin |
|
- |
Type of cabin |
Metal, with hood |
- |
Number of doors |
02 |
- |
Number of seats |
2 or 3 |
6.2.8 |
Electric system |
|
- |
Vehicle electrical system |
Single wire, negative pole connected to the vehicle sidewall. Voltage 24V |
- |
Engine Electrical system |
|
+ |
Starter |
1-way type, rated voltage 24V |
+ |
Generator |
AC 28V, with voltage regulator |
+ |
Battery |
2 x 12 V |
+ |
Capacity of battery |
190 Ah |