Not long ago, the operation of the plant’s boiler house required constant personnel presence and manual parameter control. Today, these processes are becoming part of the company’s digital ecosystem. JSC "Semey Engineering" has implemented a modern monitoring and control system (MCS) called ZONT, which enables remote monitoring of boiler equipment and prompt response to any deviations.
The new system has become an important step towards enhancing the reliability and safety of the plant’s infrastructure. As part of the project, temperature and pressure sensors have been installed on all of the plant’s boilers. These sensors transmit key technological parameters in real-time, ensuring continuous monitoring of the processes occurring in the boiler houses.
The MCS allows specialists to track temperature conditions both inside and outside the buildings, as well as directly in the technological equipment. This provides a complete picture of the boiler house operations — without the need for physical presence at the site.
Access to data is available through a personal account. An additional security feature is the integration with a Telegram bot, which automatically notifies responsible specialists of critical deviations and potential emergency situations, allowing for a quick response.
The implementation of digital systems has already delivered practical results. The level of industrial safety has improved, the operation of boiler equipment has been optimized, and stable heat supply quality at the plant has been ensured. All data from the sensors is stored in an archive, opening up opportunities for in-depth analysis: assessing fuel consumption, identifying reasons for fuel overconsumption during high external temperatures, analyzing staff performance, and tracking the dynamics of key indicators.
The equipment installation and commissioning work were carried out by the IT and Communications Department of JSC "Semey Engineering".